Body Measurements
Before removal or rough?cutting, first measure the body at and around the damaged area against the standard reference dimension specifications. If there is deformation, use frame repair equipment to make a rough correction.
Prevention of Body Deformation
Use a clamp or a jack for removal and reinforce at and around the rough?cutting location to prevent deforming of the body.
Selection of Cut?and?join Locations
For parts where complete replacement is not feasible, careful cutting and joining operations should be followed. If the location to be cut is a flat area where there is no reinforcement, the selected cutting location should be where the welding distortion will be minimal.
Removal of Associated Parts
Protect moldings, garnishes, and ornaments with tape when removing associated parts.
Rough Cutting of Damaged Panel
Verify that there are no parts (such as pipes, hoses, and wiring harness) nearby or on the opposite side of a panel which could be damaged by heat.
For cut?and?join areas, allow for an overlap of 30—50 mm {1.2—1.9 in} and then rough?cut the damaged panel.
Magnetic Clutch Adjustment [Full Auto Air Conditioner]
1. Measure the clearance around the entire circumference between the pressure
plate and A/C compressor pulley using a thickness gauge.
2. Verify the clearance.
If not within the specification, remove the pressure plate and adjust the
clearance by changing the shim (0.2 mm {0.008 i ...
Repairable Range Of Polypropylene Bumpers [Plastic Body Parts]
The three types of damaged bumpers shown below are considered repairable. Although
a bumper which has been damaged greater than this could also be repaired, it should
be replaced with a new one because such repair would detract from the looks and
quality of the bumper. In addition, such repair ...
Air Fuel Ratio (A/F) Sensor Removal/Installation
WARNING:
A hot engine and exhaust system can cause severe burns. Turn off the engine
and wait until they are cool before removing the exhaust system.
CAUTION:
Do not allow flammable objects such as the taping for bundling wiring harness
to come into contact with the exhau ...