Mazda CX-5 Service & Repair Manual: Brake Pedal Removal/Installation
CAUTION:
-
The clearance between the brake switch and the brake pedal is automatically adjusted to the correct amount when the brake switch is inserted into the installation hole on the brake pedal and rotated to fix in place. If the brake switch is not properly installed, the clearance may be incorrect, causing a brake light malfunction. Therefore, always verify that the brake pedal is properly installed and fully released before installing the brake switch to the pedal.
-
Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or the pedal, or performing any procedure that changes the pedal stroke.
1. Remove the battery..
2. Disconnect the brake pipes from the master cylinder..
3. Disconnect the clutch reserve hose from the master cylinder. (MTX).
4. Remove the side wall (driver side)..
5. Remove the front heat duct (LH)..
6. Remove in the order indicated in the table.
7. Install in the reverse order of removal.
8. After installation, add brake fluid, bleed the air, and inspect for fluid leakage..
|
1 |
Brake switch connector and wiring harness |
|
2 |
Brake switch (See Brake Switch Installation Note.) |
|
3 |
Spring pin |
|
4 |
Clevis pin |
|
5 |
Nut |
|
6 |
Nut |
|
7 |
Brake pedal (See Brake Pedal Removal Note.) |
|
8 |
Pedal pad |
Brake Pedal Removal Note
1. Move the power brake unit to the vehicle front where the power brake unit fork does not interfere with the brake pedal arm.
2. Remove the brake pedal.
Brake Switch Installation Note
1. Inspect the brake pedal..
2. With the brake pedal fully released, insert a new brake switch into the installation hole on the brake pedal.
3. Secure the brake switch by turning it counterclockwise 45°
.
Brake Pedal Inspection
Pedal Height Inspection
1. Measure the distance from the center of the upper surface of the pedal pad
to the insulator and verify that it is as specified.
If not within the specificatio ...
Brake/Taillight Bulb Removal/Installation
1. Disconnect the negative battery cable..
2. Insert a tape-wrapped flathead screwdriver into the service hole in the position
shown in the figure.
3. Move the flathead screwdriver in the di ...
Other materials:
Air Bag Module And Pre Tensioner Seat Belt Disposal Procedures [Two Step Deployment
Control System]
WARNING:
A live (undeployed) air bag module, pre-tensioner seat belt or lap pre-tensioner
seat belt may accidentally operate (deploy) when it is disposed of and cause
serious injury. Always refer to the “AIR BAG MODULE AND PRE-TENSIONER SEAT
BELT DEPLOYMENT PROCEDURES” and ...
Magnet Clutch [Full Auto Air Conditioner]
Purpose
The magnetic clutch transmits the rotation force from the engine to the shaft
in the A/C compressor.
Function
The magnetic clutch engages or disengages the magnetic clutch and the A/C
turns on or off by switching the power transmission from the engine.
C ...
Front Drive Shaft Inspection
1. Inspect the connections for any looseness.
If there is any malfunction, tighten or replace the applicable part.
2. Inspect the dust boot for damage and cracks.
If there is any malfunction, replace the applicable part.
3. Move the spline and joint up and down, left ...
