Mazda CX-5 Service & Repair Manual: Brake Pedal Removal/Installation
CAUTION:
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The clearance between the brake switch and the brake pedal is automatically adjusted to the correct amount when the brake switch is inserted into the installation hole on the brake pedal and rotated to fix in place. If the brake switch is not properly installed, the clearance may be incorrect, causing a brake light malfunction. Therefore, always verify that the brake pedal is properly installed and fully released before installing the brake switch to the pedal.
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Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or the pedal, or performing any procedure that changes the pedal stroke.
1. Remove the battery..
2. Disconnect the brake pipes from the master cylinder..
3. Disconnect the clutch reserve hose from the master cylinder. (MTX).
4. Remove the side wall (driver side)..
5. Remove the front heat duct (LH)..
6. Remove in the order indicated in the table.
7. Install in the reverse order of removal.
8. After installation, add brake fluid, bleed the air, and inspect for fluid leakage..
|
1 |
Brake switch connector and wiring harness |
|
2 |
Brake switch (See Brake Switch Installation Note.) |
|
3 |
Spring pin |
|
4 |
Clevis pin |
|
5 |
Nut |
|
6 |
Nut |
|
7 |
Brake pedal (See Brake Pedal Removal Note.) |
|
8 |
Pedal pad |
Brake Pedal Removal Note
1. Move the power brake unit to the vehicle front where the power brake unit fork does not interfere with the brake pedal arm.
2. Remove the brake pedal.
Brake Switch Installation Note
1. Inspect the brake pedal..
2. With the brake pedal fully released, insert a new brake switch into the installation hole on the brake pedal.
3. Secure the brake switch by turning it counterclockwise 45°
.
Brake Pedal Inspection
Pedal Height Inspection
1. Measure the distance from the center of the upper surface of the pedal pad
to the insulator and verify that it is as specified.
If not within the specificatio ...
Brake/Taillight Bulb Removal/Installation
1. Disconnect the negative battery cable..
2. Insert a tape-wrapped flathead screwdriver into the service hole in the position
shown in the figure.
3. Move the flathead screwdriver in the di ...
Other materials:
Restraints
Abbreviations
AAS
Active Adaptive Shift
ABS
Antilock Brake System
ABDC
After Bottom Dead Center
ACC
Accessories
AFS
Adaptive Front Lighting System
...
Rear Seat Belt Removal/Installation
CAUTION:
The ELR (emergency locking retractor) has a spring that will unwind if the
retractor cover is removed. The spring cannot be rewound by hand. If this occurs,
the ELR will not work properly. Therefore, do not disassemble the retractor.
1. Remove the following parts:
a. T ...
Rear ABS Wheel Speed Sensor Removal/Installation
1. Remove the trunk board..
2. Remove the trunk end trim..
3. Remove the rear scuff plate..
4. Remove the trunk side trim..
5. Disconnect the rear ABS wheel-speed sensor connector.
6. Press the rear ABS wheel-speed sensor tabs and press out the sensor toward
the outside of the vehicl ...
