CAUTION:
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water immediately and wipe the area off completely.
1. Disconnect the negative battery cable..
2. Remove the air cleaner component. (ex: air cleaner, air hose).
3. Remove the battery component. (ex: battery, battery tray and PCM component).
4. Remove the clutch reserve hose while pressing the point indicated by the arrow in the figure.
5. Remove the clutch pipe and hose (No.1 and No.2) using the following procedure:
a. Lift the connector clip.
b. Pull out the clutch pipe and hose (No.1 and No.2) connector straight to detach it.
c. Remove the clutch pipe and hose (No.1 and No.2).
6. Verify that the seal ring is installed to the clutch pipe and hose connector.
CAUTION:
When removing the clutch pipe and hose, the seal ring for the clutch pipe and hose could remain on the receiving area of the connector. If the clutch pipe and hose is assembled under this condition, it could cause clutch fluid leakage from the connector.
7. Install the clutch pipe and hose (No.1 and No.2).
a. Press in the connector clip.
b. Insert the clutch pipe and hose (No.1 and No.2) connector straight.
NOTE:
When the connector is engaged, a click sound is heard.
c. Install the clutch pipe and hose (No.1 and No.2).
8. Insert the clutch reserve hose connector straight.
NOTE:
When the connector is engaged, a click sound is heard.
9. Pull each engagement of the clutch reserve hose and clutch pipe and hose No.1 and 2, verify that they are engaged, and then press all of them again.
10. Install in the reverse order of removal.
11. Bleed the air from the clutch system..
Master Cylinder
Purpose/Function
With the adoption of the master cylinder having an enlarged diameter (20.64
mm {0.8126 in}), brake pedal operability has been improved.
For vehicles with DSC, the diameter of the pipe between the master cylinder
and the DSC HU/CM has been increased, improving re ...
Timing Chain Removal/Installation
WARNING:
A hot engine can cause severe burns. Turn off the engine and wait until it
is cool before servicing.
CAUTION:
If the camshaft is rotated with the timing chain removed and the piston at
the top dead center position, the valve may contact the piston and the engine ...
Non Return Valve Inspection
WARNING:
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized
fuel system, it will cause serious injury or death and facility breakage. Fuel
can also irritate skin and eyes. To prevent this, always complete the “Fuel
Line Safety Procedure”, while referring ...