Mazda CX-5 Service & Repair Manual: D Pillar Reinforcement (Lower) Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 2 locations indicated by (A) shown in the figure.
5. Spot weld the 8 locations indicated by (B) shown in the figure, then install the D-pillar reinforcement (lower).
Cowl Upper Plate Removal [Panel Replacement]
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Removal Procedure
1. Drill the 9 locations indicated by (A) shown in the figure.
2. Drill the 2 locations by (B) from the front wheel housing side shown in the
figure.
3. Drill ...
D Pillar Reinforcement (Lower) Removal [Panel Replacement]
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Removal Procedure
1. Drill the 8 locations shown in the figure.
2. Remove the D-pillar reinforcement (lower). ...
Other materials:
Rear Stabilizer Control Link Inspection
1. Remove the rear stabilizer control link..
2. Inspect for bending or damage. If there is any malfunction, replace the rear
stabilizer control link.
3. Rotate the ball joint stud 10 times and shake it side to side 10
times.
4. Measure the ball-joint rotational torque using an Allen wrench ...
Column Cover Removal/Installation
1. Pull down the steering wheel.
2. Press the shaded area shown in the figure using your thumb, and lift the upper
column cover in the direction of arrow (1).
3. Pull the upper column cover in the direction of the arrow (2) and remove it
while detaching pins A, tabs B and guides C.
4. ...
Front Frame (Rear) Removal [Panel Replacement]
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Removal Procedure
1. Drill the 33 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing the new part.
2. Remove the front frame (rear). ...
