1. Disconnect the negative battery cable..
2. Discharge the refrigerant from the system..
CAUTION:
If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug all open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.
3. Remove the nut.

4. Remove the clip.
5. Disconnect the refrigerant pressure sensor connector.
6. Disconnect the engine ground.
7. Remove the bolt and disconnect the cooler hose (LO) and cooler pipe. Do not allow compressor oil to spill.

8. Set the cooler hose (LO) and cooler pipe aside as shown in the figure while being careful not to let remaining oil in the pipes to spill.

CAUTION:
When setting the cooler hose (LO) and cooler pipe aside, only bend the flexible part of the hose. If force is applied to areas other than the flexible hose, the pipe will bend and could be damaged.
9. Remove the bolt.

10. Remove the expansion valve. Do not allow compressor oil to spill.
11. Install in the reverse order of removal.
12. Perform the refrigerant system performance test..
Expansion Valve
Fan Switch Inspection [Manual Air Conditioner]Non Return Valve Inspection
WARNING:
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized
fuel system, it will cause serious injury or death and facility breakage. Fuel
can also irritate skin and eyes. To prevent this, always complete the “Fuel
Line Safety Procedure”, while referring ...
Engine Removal/Installation
WARNING:
A hot engine can cause severe burns. Turn off the engine and wait until it
is cool before servicing.
Fuel vapor is hazardous. It can very easily ignite, causing serious injury
and damage. Always keep sparks and flames away from fuel.
Fuel line spills and leakag ...
Quarter Window Glass Installation
WARNING:
Using a razor with bare hands can cause injury. Always wear gloves when using
a razor.
CAUTION:
If a door is opened or closed when all the window glass is closed, the resulting
change in air pressure could cause the sealant to crack preventing the proper
insta ...