Chevrolet Spark manuals

Mazda CX-5 Service & Repair Manual: Side Sill Panel Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / General / Side Sill Panel Installation [Panel Replacement]

Symbol Mark


Installation Procedure

Side sill (front side)

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Cut and join the 2 locations indicated by (A) shown in the figure.

5. Plug weld the 18 locations indicated by (B) shown in the figure, then cabin side outer frame (outer side sill).


Side sill (component)

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Drill the 4 locations indicated by (A) shown in the figure, then remove the upper side sill reinforcement from the new side sill reinforcement.


5. Plug weld the 32 locations indicated by (B) shown in the figure.

6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the side sill reinforcement.


7. Plug weld the 6 locations indicated by (D) shown in the figure, then install the upper side sill reinforcement.

8. Plug weld the 2 locations indicated by (E) shown in the figure, then install the front fender set bracket.


9. Cut and join the 3 locations indicated by (F) shown in the figure.

10. Plug weld the 120 locations indicated by (G) shown in the figure, then install the cabin side outer frame (outer side sill).


Side Garnish Removal
Front 1. Insert a tape-wrapped flathead screwdriver in the position shown in the figure, move it in the direction of the arrow (1) to remove the clip A. 2. Slide the side garnish in the direc ...

Side Sill Panel Removal [Panel Replacement]
Symbol Mark Removal Procedure Side sill (front side) 1. Rough cut the 2 locations indicated by (A) shown in the figure. 2. Drill the 18 locations indicated by (B) shown in the figure. 3 ...

Other materials:

Suspension
49 T034 1A0 Coil spring compressor set 49 T028 3A0 Ball joint puller set 49 G033 102 Handle 49 U034 204 Dust boot installer 49 FT01 389 Pr ...

Cylinder Head Gasket Replacement
WARNING: A hot engine can cause severe burns. Turn off the engine and wait until it is cool before servicing. Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel. Fuel line spills and leakag ...

Rear Mount Camera Inspection
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Liftgate upper trim. b. Liftgate side trim. c. Liftgate lower trim. d. Liftgate garnish. e. Rear mount camera. 3. Prepare four dry cell batteries (1.5 V) 4. Connect the four dry cell batteries in a series. ...

© 2016-2025 Copyright www.mcx5.org