Mazda CX-5 Service & Repair Manual: Side Sill Panel Installation [Panel Replacement]
Symbol Mark
Installation Procedure
Side sill (front side)
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Cut and join the 2 locations indicated by (A) shown in the figure.
5. Plug weld the 18 locations indicated by (B) shown in the figure, then cabin side outer frame (outer side sill).
Side sill (component)
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Drill the 4 locations indicated by (A) shown in the figure, then remove the upper side sill reinforcement from the new side sill reinforcement.
5. Plug weld the 32 locations indicated by (B) shown in the figure.
6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the side sill reinforcement.
7. Plug weld the 6 locations indicated by (D) shown in the figure, then install the upper side sill reinforcement.
8. Plug weld the 2 locations indicated by (E) shown in the figure, then install the front fender set bracket.
9. Cut and join the 3 locations indicated by (F) shown in the figure.
10. Plug weld the 120 locations indicated by (G) shown in the figure, then install the cabin side outer frame (outer side sill).
Side Garnish Removal
Front
1. Insert a tape-wrapped flathead screwdriver in the position shown in the figure,
move it in the direction of the arrow (1) to remove the clip A.
2. Slide the side garnish in the direc ...
Side Sill Panel Removal [Panel Replacement]
Symbol Mark
Removal Procedure
Side sill (front side)
1. Rough cut the 2 locations indicated by (A) shown in the figure.
2. Drill the 18 locations indicated by (B) shown in the figure.
3 ...
Other materials:
Relay And Fuse Block Removal/Installation
1. Remove the battery tray..
2. Remove the air cleaner case..
3. While pressing the relay and fuse block upper cover tab in the direction of
the arrow (1) shown in the figure, lift up the relay and fuse block upper cover
in the direction of the arrow (2) to detach the relay and fuse block up ...
Hydraulic Lash Adjuster, Rocker Arm
Purpose, Function
HLA
The HLA maintains the valve clearance at a constant 0 mm and maintenance-free
valve clearance is realized.
Rocker arm
With the adoption of the needle roller bearing built into the rocker arm,
the contact to the cam employs rolling contact to reduce sl ...
Charging System [Skyactiv G 2.0]
Outline
Regulator-less generator (built-in power transistor) has been adopted.
A generator using two delta connection type stator coils has been adopted.
Structural View
Structure
Consists of the following parts:
Battery
(See B ...
