Mazda CX-5 Service & Repair Manual: Side Sill Panel Installation [Panel Replacement]
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Installation Procedure
Side sill (front side)
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Cut and join the 2 locations indicated by (A) shown in the figure.
5. Plug weld the 18 locations indicated by (B) shown in the figure, then cabin side outer frame (outer side sill).
Side sill (component)
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Drill the 4 locations indicated by (A) shown in the figure, then remove the upper side sill reinforcement from the new side sill reinforcement.
5. Plug weld the 32 locations indicated by (B) shown in the figure.
6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the side sill reinforcement.
7. Plug weld the 6 locations indicated by (D) shown in the figure, then install the upper side sill reinforcement.
8. Plug weld the 2 locations indicated by (E) shown in the figure, then install the front fender set bracket.
9. Cut and join the 3 locations indicated by (F) shown in the figure.
10. Plug weld the 120 locations indicated by (G) shown in the figure, then install the cabin side outer frame (outer side sill).
Side Garnish Removal
Front
1. Insert a tape-wrapped flathead screwdriver in the position shown in the figure,
move it in the direction of the arrow (1) to remove the clip A.
2. Slide the side garnish in the direc ...
Side Sill Panel Removal [Panel Replacement]
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Removal Procedure
Side sill (front side)
1. Rough cut the 2 locations indicated by (A) shown in the figure.
2. Drill the 18 locations indicated by (B) shown in the figure.
3 ...
Other materials:
A Pillar Trim Removal/Installation
1. Partially peel back the seaming welt.
2. Take the shaded area shown in the figure, and pull the A-pillar trim in the
direction of the arrow (1) while detaching clip A, clips B.
3. Cut the lead wire connecting clips B and grommet using a nipper.
4. Pull the A-pillar trim in the dir ...
Cooling Fan Component
Purpose, Function
The cooling fan rotates according to vehicle conditions and enhances the
cooling efficiency of the radiator.
Structural View
Operation
For the operation, refer to CONTROL SYSTEM..
Fail-safe
Function not equipped.
...
Keyless Beeper Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the cowl grille..
3. Disconnect the connector.
4. Pull the keyless buzzer in the direction of the arrow (2) shown in the figure
while pressing the keyless buzzer tab in the direction of the arrow (1) shown in
the figure, detach the k ...
