Mazda CX-5 Service & Repair Manual: Side Sill Panel Installation [Panel Replacement]
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Installation Procedure
Side sill (front side)
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Cut and join the 2 locations indicated by (A) shown in the figure.
5. Plug weld the 18 locations indicated by (B) shown in the figure, then cabin side outer frame (outer side sill).
Side sill (component)
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Drill the 4 locations indicated by (A) shown in the figure, then remove the upper side sill reinforcement from the new side sill reinforcement.
5. Plug weld the 32 locations indicated by (B) shown in the figure.
6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the side sill reinforcement.
7. Plug weld the 6 locations indicated by (D) shown in the figure, then install the upper side sill reinforcement.
8. Plug weld the 2 locations indicated by (E) shown in the figure, then install the front fender set bracket.
9. Cut and join the 3 locations indicated by (F) shown in the figure.
10. Plug weld the 120 locations indicated by (G) shown in the figure, then install the cabin side outer frame (outer side sill).
Side Garnish Removal
Front
1. Insert a tape-wrapped flathead screwdriver in the position shown in the figure,
move it in the direction of the arrow (1) to remove the clip A.
2. Slide the side garnish in the direc ...
Side Sill Panel Removal [Panel Replacement]
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Removal Procedure
Side sill (front side)
1. Rough cut the 2 locations indicated by (A) shown in the figure.
2. Drill the 18 locations indicated by (B) shown in the figure.
3 ...
Other materials:
Rear Washer Nozzle Adjustment
CAUTION:
If the nozzle angle is adjusted with excessive force by strongly inserting
a needle or similar thin tool into the injection nozzle of rear washer nozzle,
it could damage the nozzle internally. When adjusting the nozzle, be careful
not to apply excessive force.
1. Inse ...
Service Publications
Service Publications
Factory-authorized Mazda service publications are available for owners who wish
to do some of their own maintenance and repair.
When requesting any of our publications through an Authorized Mazda Dealer, refer
to the chart below.
If they do not have what you need in stock ...
Front Shock Absorber And Coil Spring Disassembly/Assembly
WARNING:
Removing/installing the front shock absorber and coil spring is dangerous.
The front shock absorber and coil spring could fly off and cause serious injury
or death, and damage the vehicle.
1. Remove the front shock absorber and coil spring..
2. Remove in the order ...
