Chevrolet Spark manuals

Mazda CX-5 Service & Repair Manual: Side Sill Panel Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / General / Side Sill Panel Installation [Panel Replacement]

Symbol Mark


Installation Procedure

Side sill (front side)

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Cut and join the 2 locations indicated by (A) shown in the figure.

5. Plug weld the 18 locations indicated by (B) shown in the figure, then cabin side outer frame (outer side sill).


Side sill (component)

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Drill the 4 locations indicated by (A) shown in the figure, then remove the upper side sill reinforcement from the new side sill reinforcement.


5. Plug weld the 32 locations indicated by (B) shown in the figure.

6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the side sill reinforcement.


7. Plug weld the 6 locations indicated by (D) shown in the figure, then install the upper side sill reinforcement.

8. Plug weld the 2 locations indicated by (E) shown in the figure, then install the front fender set bracket.


9. Cut and join the 3 locations indicated by (F) shown in the figure.

10. Plug weld the 120 locations indicated by (G) shown in the figure, then install the cabin side outer frame (outer side sill).


Side Garnish Removal
Front 1. Insert a tape-wrapped flathead screwdriver in the position shown in the figure, move it in the direction of the arrow (1) to remove the clip A. 2. Slide the side garnish in the direc ...

Side Sill Panel Removal [Panel Replacement]
Symbol Mark Removal Procedure Side sill (front side) 1. Rough cut the 2 locations indicated by (A) shown in the figure. 2. Drill the 18 locations indicated by (B) shown in the figure. 3 ...

Other materials:

Glass Antenna
Purpose, Function The RDS (Radio Data System) converts radio broadcast waves to electric signals and sends the signals to the audio unit. Construction An antenna with excellent noise resistance has been adopted to the rear window glass. Fail-safe Function n ...

Air Intake Actuator [Manual Air Conditioner]
Purpose The air intake actuator moves the air intake door in the blower unit to switch the air intake port. Function The air intake actuator drives the motor based on the signal from the climate control unit and moves the air intake door to the FRESH or REC position. ...

Blind Spot Monitoring (Bsm) System
Outline The blind spot monitoring (BSM) system detects vehicles approaching from the rear blind spots, and illuminates the BSM indicator light on the outer mirror glass. When the BSM indicator light is illuminated and the turn light switch is turned on to the side in which the indica ...

© 2016-2026 Copyright www.mcx5.org