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Mazda CX-5 Service & Repair Manual: Side Sill Panel Removal [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / General / Side Sill Panel Removal [Panel Replacement]

Symbol Mark


Removal Procedure

Side sill (front side)

1. Rough cut the 2 locations indicated by (A) shown in the figure.

2. Drill the 18 locations indicated by (B) shown in the figure.


3. Remove the cabin side outer frame (outer side sill).

Side sill (component)

1. Rough cut the 3 locations indicated by (A) shown in the figure.

2. Drill the 114 locations indicated by (B) shown in the figure, then remove the cabin side outer frame (outer side sill).


3. Drill the 2 locations indicated by (C) shown in the figure, then remove the front fender set bracket.

4. Drill the 6 locations indicated by (D) shown in the figure, then remove the upper side sill reinforcement.


5. Drill the 1 location indicated by (E) shown in the figure.


6. Drill the 35 locations indicated by (F) shown in the figure.


7. Pull the side sill reinforcement from the inner side sill, hinge reinforcement and center pillar reinforcement, and then remove it.

Side Sill Panel Installation [Panel Replacement]
Symbol Mark Installation Procedure Side sill (front side) 1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions. 2. Drill holes for the ...

Side Step Molding Removal/Installation
1. Set the rear over fender aside.. 2. Insert a tape-wrapped flathead screwdriver shown in the figure and remove the clip A in the direction of arrow (1). 3. Slide the side step molding in t ...

Other materials:

Auto Leveling Sensor Inspection
1. Disconnect the negative battery cable.. 2. Remove the auto leveling sensor.. 3. Prepare three dry cell batteries (1.5 V). 4. Connect the three dry cell batteries in a series. 5. Connect the positive pole of the dry cell battery to auto leveling sensor terminal C, and the negative po ...

Fuses
Your vehicle's electrical system is protected by fuses. If any lights, accessories, or controls do not work, inspect the appropriate circuit protector. If a fuse has blown, the inside element will be melted. If the same fuse blows again, avoid using that system and consult an Authorized Ma ...

Windshield Wiper Motor Inspection
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Windshield wiper arm and blade. b. Cowl grille. Windshield Wiper Motor Inspection 1. Apply battery positive voltage and connect the ground to the windshield wiper motor terminals as indicated in the table below a ...

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