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Mazda CX-5 Service & Repair Manual: Torque Box Removal [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Removal [Panel Replacement]

Symbol Mark


Removal Procedure

1. Drill the 19 locations indicated by (A) shown in the figure.

NOTE:


2. Drill the 8 locations indicated by (B) from the inside shown in the figure.


3. Remove the torque box.

Torque Box Installation [Panel Replacement]
Symbol Mark Installation Procedure 1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions. 2. Drill holes for the plug welding before inst ...

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Rear Stabilizer Control Link Inspection
1. Remove the rear stabilizer control link.. 2. Inspect for bending or damage. If there is any malfunction, replace the rear stabilizer control link. 3. Rotate the ball joint stud 10 times and shake it side to side 10 times. 4. Measure the ball-joint rotational torque using an Allen wrench ...

Front Buckle Removal/Installation
Driver-side 1. Disconnect the negative battery cable and wait for 1 min or more.. 2. Remove the front seat.. 3. Disconnect the front buckle connector. 4. Remove the bolt. 5. Remove the front buckle. 6. Install in the reverse order of removal. Passenger-side (with buckle switch) ...

Brake Pedal Removal/Installation
CAUTION: The clearance between the brake switch and the brake pedal is automatically adjusted to the correct amount when the brake switch is inserted into the installation hole on the brake pedal and rotated to fix in place. If the brake switch is not properly installed, the clearan ...

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