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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Seat Belt
Fastening the Seat Belt Position the lap belt as low as possible, not on the abdominal area, then adjust the shoulder belt so that it fits snugly against your body. Unfastening the Seat Belt Depress the button on the seat belt buckle. If the belt does not fully retract, pull it out and che ...

Low Clutch [Fw6 A EL, Fw6 Ax EL]
Purpose/Function The low clutch operates in 1GR, 2GR, 3GR and 4GR and intermittently operates the sun gear by drive force from the turbine shaft. For the low clutch, a centrifugal balance clutch has been adopted to prevent clutch drag and to assure stabilized piston thrust in al ...

Side Turn Light
Purpose The side turn lights are used to signal vehicles/people at the side of the vehicle that the vehicle is going to make a right or left turn. Function The side turn lights flash according to the operation of the turn or the hazard switch. Construction Side ...

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